Bone Fracture Monitoring Research (S2B)

Project Overview

The Fracture Monitoring System is an advanced research-driven technology designed to detect early-stage bone damage in surgical applications. Developed in biomedical engineering research center ai IT Sligo in Ireland through an S2B co-development model with Stryker, this technology leverages microscopy and acoustic emission techniques to monitor crack progression, enabling early intervention before complete fracture occurs. Funded by Enterprise Ireland in collaboration with Trinity College Dublin, this project represents an early TRL-stage academic innovation with potential industry application.


1. Business Opportunity

Market Need & Pain Points

In orthopedic surgery, surgeons currently lack real-time tools to detect bone microfractures during procedures, leading to potential risks in patient outcomes. Existing detection methods often fail to identify early-stage damage, which can result in complications such as implant failure, extended recovery periods, and increased healthcare costs. By providing an advanced monitoring system, this technology addresses a significant gap in orthopedic care.

Post-surgical complications are a major concern for orthopedic patients, particularly those receiving implants or undergoing trauma surgeries. Late detection of bone damage often necessitates revision surgeries, which increases hospitalization costs and extends recovery times. A system capable of early detection would mitigate these risks, improving both patient safety and healthcare efficiency. Healthcare costs continue to rise due to the frequency of revision surgeries required for undetected fractures. The ability to identify bone microfractures at an early stage would lead to fewer repeat procedures, reduced strain on healthcare resources, and lower overall medical expenses. This technology has the potential to offer substantial cost savings while enhancing surgical outcomes.

Target Industry & Market Size

The global medical device industry was valued at approximately $250 billion in 2010, with a projected annual growth rate of 4.8%. Orthopedic medical devices represent a significant segment within this market, particularly as the global population ages and the demand for joint replacement and trauma surgeries increases.

The orthopedic implants market was estimated at $20.5 billion in 2010 and was projected to reach $30 billion by 2015. The demand for innovative surgical technologies in this sector is expected to grow due to increasing cases of osteoporosis, arthritis, and traumatic injuries requiring surgical intervention. Hospitals and surgical centers represent the primary adopters of this technology. Key end-users include orthopedic surgery departments, trauma units, and research hospitals that specialize in bone-related surgeries. By integrating this system into routine surgical workflows, healthcare institutions can improve patient outcomes and operational efficiency.


2. Technology & Competitive Advantage

Innovation Overview

The Fracture Monitoring System operates at Technology Readiness Level (TRL) 2-3, indicating that it has undergone initial conceptual validation and experimental proof-of-concept testing. The system integrates microscopy imaging and acoustic emission detection, allowing real-time monitoring of crack progression in bone structures. This combination provides a unique, non-invasive approach to identifying early-stage fractures before they become critical.

Testing has been conducted on bone sample groups with varied biomechanical properties, ensuring that the system can effectively detect microfractures in different bone types. These controlled experiments have demonstrated the system’s ability to recognize small-scale fractures that would otherwise go undetected using traditional imaging techniques.

Key Differentiators

Current solutions for bone fracture detection primarily rely on post-operative imaging techniques such as X-rays or CT scans, which are limited in their ability to detect early-stage microfractures. This system, by contrast, enables real-time intraoperative monitoring, giving surgeons immediate insights into bone integrity during surgery.  Another key differentiator is the use of acoustic emission monitoring, a method that has not been widely implemented in orthopedic surgery. This technique provides an added layer of detection by identifying subtle acoustic signals produced by bone cracks as they develop.

Additionally, this system is non-invasive and does not require additional surgical steps or exposure to radiation, unlike X-rays or CT scans. The combination of real-time monitoring, acoustic detection, and non-invasive application positions this system as a highly competitive solution in the orthopedic medical device market.


3. S2B Strategy & Industry Engagement

Technology Validation & Industry Collaboration

This project was developed through a co-development model with Stryker, one of the world’s leading medical device manufacturers. Stryker’s involvement ensured that the system was aligned with industry requirements and had potential pathways for commercialization. Funding for this research was provided by Enterprise Ireland, which supported early-stage development and validation. The project was also conducted in collaboration with Trinity College Dublin, ensuring that the academic research met rigorous scientific standards while remaining relevant for industry application.

Educational Marketing & Market Positioning

To build awareness and establish credibility in the orthopedic field, the project team actively engaged in industry conferences, medical device summits, and orthopedic research events. These platforms were used to showcase the system’s capabilities and gather feedback from surgeons and industry professionals. Findings from the project were published in conference proceedings, strengthening the scientific foundation of the technology. Additionally, direct outreach efforts targeted healthcare professionals, medical device companies, and research institutions to explore future commercialization opportunities.